Comparison of Color Metallography and Electron Microscopy in Characterizing the Microstructure of H59 Brass Alloy

Color metallographic samples of H59 brass alloy have been prepared by aqua regia etching. In this paper, combined with XRD (X-ray diffraction), traditional metallographic analysis, FE-SEM (field emission scanning electron microscopy), and EBSD (electron backscattering diffraction), the effect of the color metallographic method on the microstructure characterization of the H59 brass alloy was analyzed. The experimental results showed that α phases and β phases could be distinguished clearly, and the phase morphology, distribution, and content could be expressed accurately with an average error value of 5.25% for the α phase and 4.71% for the β phase. The average error rate of the phase content characterization was 4.98% (less than 5%) with the color metallographic method. In addition, it was also found in the study that the brightness and darkness of the β phase would be related to the grain orientation, and the bright grains would correspond to the low-index surface, and the dark grains to the high-index surface. As a low-cost, fast, and efficient characterization technique, the experimental results show that color metallography (CM) could replace electron backscattering diffraction (EBSD) for the analysis of the phase composition, phase distribution, phase content, and grain orientation of brass alloys, which would provide an experimental basis for optimizing alloy properties and expanding applications.