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Optimization of Ferric Chloride Leaching

Tevfik Agacayak, Mohamed Taha Osman Abdelraheem Ahmed

2026enchalcopyriteacid leachingferric ionTaguchicopper extraction

Abstract

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This study focuses on the optimization of copper extraction from chalcopyrite concentrate using the Taguchi (L16) experimental design (DOE) method. The objective was to statistically optimize the leaching process of copper via ferric chloride in a hydrochloric acid medium. A series of experiments were conducted, and the experimental data underwent statistical analysis. Analysis of variance (ANOVA) revealed that the stirring rate was the most significant parameter affecting copper extraction, while the ferric ion concentration was the least effective. The chosen experimental parameters included a solid-to-liquid ratio of 2 g/500 mL, a ferric chloride concentration of 0.05 M, a leaching temperature of 30 °C, an acid concentration of 0.5 M, and a stirring speed of 400 rpm. The results indicated that under these optimized conditions, an approximate copper extraction rate of 89% from chalcopyrite was achieved. This research highlights the effectiveness of the Taguchi method for optimizing extraction processes, presenting a viable alternative to traditional pyrometallurgical methods in metal recovery from low-grade ores.

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Cite This Work

@article{134c1f5e-6403-4847-b920-0cad162f0a24,
  title={Optimization of Ferric Chloride Leaching},
  author={Tevfik Agacayak and Mohamed Taha Osman Abdelraheem Ahmed},
  year={2026},
  language={en}
}
TY  - JOUR
TI  - Optimization of Ferric Chloride Leaching
AU  - Tevfik Agacayak
AU  - Mohamed Taha Osman Abdelraheem Ahmed
PY  - 2026
LA  - en
ER  -

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