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Oxygen enrichment combustion to reduce fossil energy consumption and emissions in hot rolling steel production

Yusra Khalid, May Wu

2021Englishmetallurgical furnacespyrometallurgysmeltingroastingrefiningfurnace technology

Abstract

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The reheating furnace operation in the hot mill is natural gas- and electricity-intensive. Oxygen enrichment combustion for reheating furnaces has been proposed to curb and replace natural gas use. In this study, heat transfer in steel slabs in the combustion environment of a push-type reheating furnace was simulated using a computational fluid dynamics (CFD) model. Two oxygen enrichment methods that optimized for performance were selected — a medium oxygen enrichment (MOE) case and an oxy-fuel (OF) case. A life cycle analysis (LCA) characterized the energy and emission profiles of an integrated iron and steel manufacturing process using the two oxygen enrichment cases for the hot mill. These conditions were evaluated for energy use and carbon intensity and compared with a baseline case. Results show that with oxygen enrichment, natural gas consumption can decrease by 19.6% – 26.8%, total energy consumption (natural gas and electricity) can decrease by 15.1% – 20.7% in the hot mill. Emissions of greenhouse gases can decrease by 11.1% – 15.2% in the two optimized cases with 14% – 27% reductions in regulated criteria pollutants (nitrogen oxides, carbon monoxide, particulate matter, volatile organic compounds, black carbon, organic carbon, and volatile organic carbons). There is a tradeoff between reducing natural gas consumption and incre.

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Cite This Work

@article{2200b434-6074-4ba5-b438-fa40bf776769,
  title={Oxygen enrichment combustion to reduce fossil energy consumption and emissions in hot rolling steel production},
  author={Yusra Khalid and May Wu},
  year={2021},
  language={English}
}
TY  - JOUR
TI  - Oxygen enrichment combustion to reduce fossil energy consumption and emissions in hot rolling steel production
AU  - Yusra Khalid
AU  - May Wu
PY  - 2021
LA  - English
ER  -

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