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Efficient Recovery of Vanadium from Vanadium–Titanium Slag (VTS) via Calcification Roasting and Acid Leaching: Process and Mechanism

Zherui Zhang, Tiantian Liu, Shuming Li, Jinhui Chen, Zhibin Ma, Jie Dang, Ziwen Ying, Guixuan Wu, Shengming Xu

2026envanadium recoverytitanium slagcalcification roastingacid leachinghydrometallurgyreaction kinetics10.3390/met16050472Roasting Processes

Abstract

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As a strategically important metal, vanadium (V) plays a crucial role in resource security, and its efficient extraction is therefore of great significance. Traditional sodium roasting processes suffer from gaseous pollutant emissions and high costs, while calcification roasting–acid leaching has emerged as an alternative due to its environmental friendliness and economic viability. This study focuses on VTS (mainly composed of FeV2O4 and Fe2SiO4), systematically optimizing the calcification roasting–hydrochloric acid leaching process and investigating its reaction mechanism. By comparing the Gibbs free energy changes of reaction products and the acid leaching process with different additives using DFT calculations, calcium oxide was selected as the optimal calcifying agent. Experimental results show that CaO significantly promotes the transformation of FeV2O4 into soluble calcium vanadate and preferentially reacts with SiO2 to inhibit vanadate encapsulation, creating a structural basis for the selective dissol. Publication: Metals, 2026. Document type: Peer-reviewed journal paper. DOI: 10.3390/met16050472 Source: https://www.mdpi.com/2075-4701/16/5/472 Licence: Creative Commons Attribution 4.0 International (https://creativecommons.org/licenses/by/4.0/). Publisher-hosted open-access PDF, reproduced without modification. Primary subject: Roasting Processes.

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Cite This Work

@article{487f38bd-eb78-4d0c-87c0-bf9d110f5477,
  title={Efficient Recovery of Vanadium from Vanadium–Titanium Slag (VTS) via Calcification Roasting and Acid Leaching: Process and Mechanism},
  author={Zherui Zhang and Tiantian Liu and Shuming Li and Jinhui Chen and Zhibin Ma and Jie Dang and Ziwen Ying and Guixuan Wu and Shengming Xu},
  year={2026},
  language={en}
}
TY  - JOUR
TI  - Efficient Recovery of Vanadium from Vanadium–Titanium Slag (VTS) via Calcification Roasting and Acid Leaching: Process and Mechanism
AU  - Zherui Zhang
AU  - Tiantian Liu
AU  - Shuming Li
AU  - Jinhui Chen
AU  - Zhibin Ma
AU  - Jie Dang
AU  - Ziwen Ying
AU  - Guixuan Wu
AU  - Shengming Xu
PY  - 2026
LA  - en
ER  -

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