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Fabrication and study of Aluminium product by Wire Arc Additive Manufacturing Technology

Shubham Kawade, Prof.Rushikesh Patil

2022enadditive manufacturingaluminiumwire arc3D printingmetal parts

Abstract

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This paper presents an overview of Wire Arc Additive manufacturing technologies for the production of metal parts, particularly focusing on complex designs that require minimal manufacturing time. The selected Aluminium alloy AL1060 is highlighted for its superior heat conductivity and density compared to other materials. Wire and arc additive manufacturing (WAAM) exhibits a capacity for producing medium to large components due to its high deposition rate and virtually unlimited build size. However, achieving uniform and defect-free deposition necessitates meticulous process planning, a critical aspect for producing accurate parts. This research addresses the transformation of AM from a prototyping to a cost-effective production technology while emphasizing the importance of dimensional precision and surface finish in WAAM. Critical factors such as heat input, management related to shrinkage, deformation, and residual stresses are discussed, alongside procedural planning like build orientation and parameter selection. The study also includes case studies that explore various geometric features, stretching from thin walls to lattice structures, providing a comprehensive insight into the WAAM process.

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Cite This Work

@article{7a842683-0c74-4f03-a486-92d6f20027c0,
  title={Fabrication and study of Aluminium product by Wire Arc Additive Manufacturing Technology},
  author={Shubham Kawade and Prof.Rushikesh Patil},
  year={2022},
  language={en}
}
TY  - JOUR
TI  - Fabrication and study of Aluminium product by Wire Arc Additive Manufacturing Technology
AU  - Shubham Kawade
AU  - Prof.Rushikesh Patil
PY  - 2022
LA  - en
ER  -

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