Cost-Aware Reinforcement Learning with Action Masking and Projection for Battery Energy Storage Dispatch under Suppressed-Spread Market Shifts

Battery energy storage system (BESS) dispatch must preserve operational feasibility while declining price spreads reduce the margin available to pay for cycling. We study a proximal policy optimization (PPO) controller whose pre-selection physical action mask and emergency projection are separated from a causal, forecast-informed economic advisory. All forecast-dependent methods receive the same causal 24-step forecast and grid-side settlement. Across five PPO seeds, advice-on net profit is 30.59 and 18.04 USD per 336-hour T1 and T2 window, versus 36.77 and 22.94 USD for proxy-cost MPC; PPO remains below this reference in both periods. Advice raises T2 profit from 16.45 to 18.04 USD while reducing throughput, but is immaterial in T1. On disjoint weekly blocks, PPO is stable under daily, weekly, and blended seasonal forecasts, weakens under persistence, and remains below proxy-cost MPC. Paired diagnostics localize changes to the observed 5–10 USD/MWh regime with mixed SoC-dependent effects. An M0–M6 ablation shows that mask removal sends thousands of infeasible requests to projection, while removing both physical layers exposes ramp violations. The evidence separates economic screening from feasibility enforcement without claiming formal safety, lifecycle-optimal aging, or RL dominance.