Type of the Paper (Article

The article presents the results of research and development work conducted as part of the H2GEO project, aimed at creating a comprehensive technology for the processing of post-mining coal waste heaps. The core of the solution is a mobile density separation system based on a pulsating jig, enabling effective recovery of carbonaceous and mineral fractions. Laboratory experiments assessed the impact of key process parameters —such as sieve slot size, pulsation frequency, and enrichment time —on the efficiency and accuracy of separation for different grain size classes. The most favorable results were obtained using a 2.5 mm screen, a pulsation frequency of 60 min −1, and extended enrichment time, which ensured high-quality separation and low ash content in the carbon-bearing product. The findings supported the design of a new industrial separator (jig) equipped with advanced control systems, facilitating the production of homogeneous fractions suitable for further processing into hydrogen, geopolymers, and construction materials. The proposed solution aligns with circular economy principles, promoting waste reuse, environmental hazard mitigation, and the revitalization of degraded post-industrial areas.