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Development of a Roasting–Magnetic Separation Technology for the Beneficiation of Ferruginous Manganese Fines

Begzat Akhmetov, Assylbek Nurumgaliyev, Alibek Baisanov, Talgat Zhuniskaliyev, Bibigul Dossanova, Gulnar Altayeva, Indira Tolessinova

2026enmanganese oresferruginous finesreduction roastingmagnetic separationore beneficiationmetallurgical processing10.3390/pr14152505Roasting Processes

Abstract

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The aim of this study was to develop a roasting–magnetic separation technology for ferruginous manganese fines generated during the processing of ores from the Tur deposit in order to reduce iron content and increase manganese concentration in products suitable for subsequent metallurgical applications. A process flowsheet involving magnetizing reduction roasting with a carbonaceous reductant (Shubarkol coal) followed by magnetic separation was proposed. The effects of key process parameters, including reductant dosage (20 and 30 wt.%), roasting duration (180 and 300 min), and particle size distribution, were systematically investigated. The separation efficiency of iron and manganese was found to depend strongly on the roasting conditions and the reduction degree of iron-bearing phases. The proposed technology demonstrated high efficiency, with the best results obtained at 30 wt.% coal and 300 min of roasting, achieving manganese recovery of up to 73.40% in the non-magnetic product. Publication: Processes, 2026. Document type: Peer-reviewed journal paper. DOI: 10.3390/pr14152505 Source: https://www.mdpi.com/2227-9717/14/15/2505 Licence: Creative Commons Attribution 4.0 International (https://creativecommons.org/licenses/by/4.0/). Publisher-hosted open-access PDF, reproduced without modification. Primary subject: Roasting Processes.

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Cite This Work

@article{abfde22a-153e-4d64-8c1a-62bd14bae40d,
  title={Development of a Roasting–Magnetic Separation Technology for the Beneficiation of Ferruginous Manganese Fines},
  author={Begzat Akhmetov and Assylbek Nurumgaliyev and Alibek Baisanov and Talgat Zhuniskaliyev and Bibigul Dossanova and Gulnar Altayeva and Indira Tolessinova},
  year={2026},
  language={en}
}
TY  - JOUR
TI  - Development of a Roasting–Magnetic Separation Technology for the Beneficiation of Ferruginous Manganese Fines
AU  - Begzat Akhmetov
AU  - Assylbek Nurumgaliyev
AU  - Alibek Baisanov
AU  - Talgat Zhuniskaliyev
AU  - Bibigul Dossanova
AU  - Gulnar Altayeva
AU  - Indira Tolessinova
PY  - 2026
LA  - en
ER  -

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