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Removal of Silica and Alumina as Impurities from Low-Grade Iron Ore Using Wet High-Intensity Magnetic Separation and Reverse Flotation

Kazutoshi Haga, Moses Charles Siame

2018eniron oremagnetic separationreverse flotationhematiteimpurities

Abstract

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This study investigates the removal of silica and alumina as impurities from hematite based low-grade iron ore containing 34.18 mass% iron, 31.10 mass% of silica and 7.65 mass% alumina. Wet high-intensity magnetic separation (WHIMS) and reverse flotation (RF) were investigated. In WHIMS process, 93.08% of iron was recovered with a grade of 53.22 mass% at an optimum magnetic density of 10,000 mT, and pulp density of 2% used the L-4 machine. In RF experiments, optimal results showed 95.95% of iron recovered with 51.64 mass% grade using 1 kg/t of 1% alkaline starch as iron depressant and 1:1 mixture ratio of 0.75 kg/t DAA and NaOL as silica and alumina collectors. The designed multi-stage process involving feeding the concentrate from WHIMS into RF process reduced silica to 2.02 mass%, alumina to 1.04 mass% whilst recovering 81.94% of the iron with 67.27 mass% grade. As a result of this research, a process to produce high quality iron concentrate from hematite based low-grade iron ore with high iron recovery rate was constructed.

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@article{b0056fc9-9088-47f4-a3b4-85e304b8ec64,
  title={Removal of Silica and Alumina as Impurities from Low-Grade Iron Ore Using Wet High-Intensity Magnetic Separation and Reverse Flotation},
  author={Kazutoshi Haga and Moses Charles Siame},
  year={2018},
  language={en}
}
TY  - JOUR
TI  - Removal of Silica and Alumina as Impurities from Low-Grade Iron Ore Using Wet High-Intensity Magnetic Separation and Reverse Flotation
AU  - Kazutoshi Haga
AU  - Moses Charles Siame
PY  - 2018
LA  - en
ER  -

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