Reliable and efficient steady CFD from surrogate predictions through Newton–Krylov correction

Neural surrogates offer a promising route to accelerating computationally expensive simulations governed by partial differential equations across science and industry. Their practical deployment, however, is limited by unreliable predictions under out-of-distribution (OOD) conditions. We develop a solver-coupled surrogate–Newton framework that uses surrogate predictions as high-quality initial guesses for Newton–Krylov iterations, thereby combining rapid global flow-field prediction with high-accuracy numerical convergence at the terminal stage. On an OOD benchmark comprising geometries sampled from actual transonic airfoil optimization trajectories, the framework lowers the median residual L2 ratio by over seven orders of magnitude while substantially reducing field and aerodynamic errors. In practical supercritical airfoil optimization, it improves online prediction reliability while achieving a 15.5-fold generation-level speedup over CFD. We further test the framework’s extension to three dimensions using a flying-wing dataset. Together, these studies demonstrate the potential of surrogate–Newton coupling to deliver accurate, efficient and scalable steady CFD across industrial workflows.