PDF

High-Pressure Die Casting: A Review of Progress from the EPSRC Future LiME Hub

Ewan Lordan, Yijie Zhang

2022Englishhigh pressure die castingaluminum alloysmagnesium alloysporositymicrostructuremechanical properties

Abstract

Language:

This article provides an overview of high-pressure die casting (HPDC)-related research undertaken at the EPSRC Future LiME Hub between 2015–2022. The project aimed to identify the cause of variability in the tensile ductility of die-cast structures and to develop novel processing techniques to address this issue. Variability in tensile ductility was related to the size of large pores and non-metallic inclusions. It was proposed that these non-metallic inclusions formed during the pyrolysis of commercial plunger lubricants in the shot sleeve, and that these large pores derived from dilatational strains introduced during semi-solid deformation. Processing parameters and die design were found to significantly influence the microstructure of die-cast products, and the subsequent variability in tensile ductility. To close, recent progress on the application of intensive melt shearing to HPDC is reviewed. Intensive melt shearing was found to induce significant grain refinement in both Al and Mg alloys due to the effective dispersion of native oxide particles, and the use of these particles as heterogeneous nucleation substrates.

Download

Cite This Work

@article{f4c68c4e-1dc0-4a45-8878-2c1b29b3bc68,
  title={High-Pressure Die Casting: A Review of Progress from the EPSRC Future LiME Hub},
  author={Ewan Lordan and Yijie Zhang},
  year={2022},
  language={English}
}
TY  - JOUR
TI  - High-Pressure Die Casting: A Review of Progress from the EPSRC Future LiME Hub
AU  - Ewan Lordan
AU  - Yijie Zhang
PY  - 2022
LA  - English
ER  -

Similar Items

Critical Review of Comparative Study of Selective Laser Melting and Investment Casting for Thin-Walled Parts

Naol Dessalegn Dejene, Hirpa G. Lemu

Thin-walled structures are a significant and growing portion of engineering construction, with a wide range of applications, including storage vessels,

2023EnglishPDF

Effect of Gating System Design on the Quality of Aluminum Alloy Castings

Marek Br ˚ una, Marek Galcik

In this paper, a naturally pressurized gating system has been designed to reduce the turbulence of the melt during casting. The influence of gate dime

2024EnglishPDF

Correlation between Microstructural Alteration, Mechanical Properties and Manufacturability after Cryogenic Treatment: A Review

Abbas Razavykia, Cristiana Delprete

Cryogenic treatment is a supplemental structural and mechanical properties refinement process to conventional heat treatment processes, quenching, and

2019EnglishPDF

Photonics 2025, 12, 207

Oleksandr Kapustynskyi, Nikolaj Višniakov

This paper focuses on the microstructural characteristics of non-alloy structural steels with carbon contents below 0.3% (further—Low-Carbon Steel—LCS

2025EnglishPDF

Materials 2025, 18, 2207

Željko Stojanović, Bojan Gligorijević

Despite the surge in plasma nitriding research, few reviews thoroughly examine how surface decarburization—occurring both before and during the treatm

2025EnglishPDF

Microsoft Word - metals-1234884 - fc done

Manuel de J. Barrena‐Rodríguez, Francisco A. Acosta‐González

This review presents an analysis and discussion about heat transfer phenomena during quenching solid steel from high temperatures. It is shown a descr

2021EnglishPDF