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A STUDY OF STEEL SCRAP MOVEMENT

Diancai Guo, Gordon A. Irons

2004ensteel scrapEAF meltingcave-insflow simulation

Abstract

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Uneven movement of scrap during melting in an Electric Arc Furnace (EAF) causes operational problems such as cave-ins that interrupt electric power input and influence radiation heat loss to water-cooled side panels and roof. This study aims to elucidate the flow dynamics of interlocked scrap pieces by building an apparatus to simulate the scrap movement. Observations indicate that flow initiates when the suspended length of the pile bottom reaches the average scrap size, leading to cave-ins where scrap pieces slide against one another like ordinary granules. Post cave-in, the pile angle remains significantly larger than the typical angle of repose. A force balance analysis of a partially suspended scrap pile has been conducted, estimating the equivalent cohesion due to interlocking. Furthermore, a numerical model has been developed to replicate the scrap flow, showing reasonable agreement with the observed phenomena. These results enhance the understanding of how scrap movement affects EAF operations, potentially aiding in improving power efficiency and prolonging furnace service life.

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Cite This Work

@article{f9608314-f496-40e6-808b-effb28055ca3,
  title={A STUDY OF STEEL SCRAP MOVEMENT},
  author={Diancai Guo and Gordon A. Irons},
  year={2004},
  language={en}
}
TY  - JOUR
TI  - A STUDY OF STEEL SCRAP MOVEMENT
AU  - Diancai Guo
AU  - Gordon A. Irons
PY  - 2004
LA  - en
ER  -

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